BIG BAG
FILLING STATION

BIG BAG filling station – made in Austria

A high-performance system from STATEC BINDER delivers promising results. At up to 150 big bags per hour, our BIG BAG filling station is one of the fastest in the world. Most of all, it is the extremely stable design and high reliability that characterize the BIG BAG filling station.

Application areas

• Flexible handling of bulk solids

• Dust-free filling of big bags

Semi-automatic BIG BAG filling station from STATEC BINDER

The semi-automatic BIG BAG filling station enables the filling of big bags (FIBC) with one, two or four loops, as well as octagonal transport containers (octabins) with a filling weight from 500 to 1,500 kg.

Filling stations with weighing system

There are two versions of the BIG BAG filling station:

1. Filling station with gross weighing: The product is weighed in the bag during filling.

2. Filling station with net weighing: The product is weighed in a weigh hopper before filling.

Maximum weighing accuracy is achieved with both versions. However, net weighing allows the big bags to be filled at a higher speed.

Advantages of the BIG BAG filling station

• Filling of big bags (FIBC) and octabins

• Filling weight of 500 – 1,500 kg

• Extensive use of stainless steel

• Maximum weighing accuracy

• High flexibility

• Robust and compact design

Available options - customize your system

• Increased corrosion protection

• Check weighers in various versions

• Empty pallet and cover sheet applicator

• Magnetic separator

• Empty pallet magazine

• Vibratory plates

• ATEX version

• Metal separator

• Metal detector

The filling systems are suitable for big bags of various types and sizes. Our BIG BAG filling stations are carefully designed and can also be integrated into existing system concepts. Our range includes semi-automatic systems for efficient simplification of the filling process.

Precision is a particular focus of our BIG BAG filling station: The system software controls sensors to enable fine flow and head flow dosing. The exact filling weight per big bag is stored in the software. This allows the quantity ratio to be precisely and automatically regulated. User-friendliness is always a top priority in our systems.

Fill big bags effectively

Big bags are particularly suitable for packaging and transporting bulk materials. To fill bulk solids easily requires high-performance systems. The STATEC BINDER machine offers impressively flexible handling and dust-free filling of big bags. Additional quality features include:

• High speed

• Sturdy construction

• Maximum weighing accuracy

• High reliability

Product features – what makes our filling station so special:

• Flexible system configuration

• Filling station tailored to the performance and properties of your product

• Controlled filling systems

• Filling using precise dosing systems

• Dust-tight docking systems

• High filling capacity

• Advanced level of automation

• Automatic closing of the big bags

• Focus on safety

Technical data

• Filling weights from 500 to 1,500 kg per big bag

• Filling capacity of up to 150 big bags per hour

How does the filling of big bags work?

When filling big bags, the empty bag is attached to hooks in the filling station and then fixed in place. The inlet nozzle is connected to the filling head and secured. The filling process can then start. Once the big bag has been filled, the connection to the inlet nozzle is released. The bag can then be closed and transported away with a forklift.

A tight filling nozzle docking system ensures clean operation and dust-free filling of your products. In order to efficiently transfer light contents into the big bag, the product is densely compacted by vibrations from the system.

Customer-oriented solutions with maximum efficiency

The low-dust design makes the system especially suited for powdery and dusty products while protecting the machine operators from dust exposure.
Our BIG BAG filling station offers impressively long service life as well as simple servicing and maintenance. The system is also mobile, which simplifies access.

The filling station can also be implemented in special variations. For example, through increased use of high-quality stainless steel components, which is particularly important for filling of corrosive products.